Kitting and Assembly – What It Is And Why You Need It.

Firstly, companies utilize kitting and assembly services to streamline order fulfillment and expedite product delivery. Specifically, kitting is the process of arranging separate items into a “kit.” In other words, kitting involves packaging and shipping products that require a particular order and arrangement. For instance, a good example of items or products that benefit from kitting is subscription boxes and furniture that requires assembly. On the other hand, assembly arranges the individual components in the packing box that make up the kit. Therefore, any company that sells ready-to-assemble products, subscription boxes, or bundled items can undoubtedly benefit greatly from kitting and assembly services.

What does kitting and assembly service consist of? 

kitting and assembly
  • Construct custom packaging
  • Select individual components for the kit
  • Arrange items in packing boxes, standard, and custom
  • Affix branded stickers/labels/barcodes to items
  • Close package and prep for shipping
  • Add promotional flyers, inserts, and assembly instructions
  • Utilize and install custom dunnage to packing boxes
  • Wrap items
  • Inspect and seal the final box
  • Update SKU to reflect “Kit” SKU in the inventory management system
  • Add custom numbers, logos, and personalization to items or packaging
  • Procurement of right-size packaging
  • Combine multiple items in a single shipment to create a bundle
  • Retail kitting to follow routing guides
  • FBA Kitting
  • Bottle re-labeling – small quantities
  • Bag and tag apparel
  • Construct medical kits prebuilt for immediate lab shipment.

Kitting vs. Bundling

kitting and assembly

Kitting and bundling are often used interchangeably; however, there are subtle differences between the two. Bundling involves adding unrelated products into the same package. These bundles may include all varieties of a product or items that are frequently bought together but do not constitute a kit. Moreover, bundled items can help keep shipping costs down and reduce carbon emissions. On the other hand, kitting requires a specific order and arrangement of those products within the container. Kitting service providers are highly skilled, detail-oriented, and quality control experts. Since some of the same components and elements are used for both bundling and kitting, it’s easy to see why they can be confused.

Common Items that Require Kitting and Assembly

  • Subscription boxes
  • Furniture requiring assembly
  • Promotional sales bundle
  • Seasonal gift baskets
  • Complimentary products received from multiple manufacturers.
  • Medical kit components

Benefits of Using Kitting and Assembly Services

kitting and assembly

Indeed, the time-consuming task of arranging, assembling, and packaging component parts is costly. However, using kitting and assembly services of 3PL can save your business time and money. Additionally, it is worth mentioning that manufacturers may also offer kitting services. To illustrate, here are some of the main benefits:

  • Shorter order fulfillment times
  • Offer more packaged promotions
  • Easier time moving low-selling stock or dead stock
  • Lower overhead costs from warehousing and labor
  • Higher profit margins
  • Access to cost-effective labor management
  • Flexible package options
  • Custom, sustainable, and memorable unboxing experiences
  • Reduced cycle times
  • Adaptable response to customer demand or preferences
  • Access to economies of scale on packaging materials

Beginner’s Guide to Third-Party Logistics (3PL)

The world of e-commerce is always changing, therefore understanding the roll of Third-Party Logistics is integral to keeping up. In light of this our beginner’s guide to third-party logistics (3PL) will delve into the essential aspects, offering insights into fulfillment services, warehousing, and much more.

Read More…

At Falcon Fulfillment, our highly-skilled teams undoubtedly take great care in preparing your packages for maximum customer impact. Above all, one of our fortes is helping create successful subscription boxes that require kitting. By utilizing our kitting and assembly team to prep your packages, you can consequently ensure that your customers receive a well-organized and impactful product. To that end, let us manage the intricate details of kitting and assembly for your e-commerce business, so that you can focus on other crucial aspects of your operations.

Need expert help in designing your kits or subscription boxes? Get in touch with one of our agents today.

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